Fertigungsfallstudien
Beispiele aus der Praxis, wie unsere Präzisionskomponenten Kunden geholfen haben.
EV Motorcycle Frame & Body Components
A startup electric motorcycle manufacturer needed lightweight structural frames, stainless steel body panels, and die-cast aluminum motor housings — all from a single manufacturing partner to simplify their supply chain.
Aerospace Fuel Filter Housing Machining
An aerospace casting supplier was nearly a year behind schedule producing jet engine fuel filter housings. Complex thin-walled A356 aluminum investment castings with tolerances as tight as ±0.01 mm required precision 5-axis machining.
Automotive EPS Steering Housing Production
Tier-1 automotive supplier needed to replace expensive imported boring tools on ADC12 aluminum EPS steering housings while maintaining CPK ≥ 1.67 on critical bores with ±0.0075 mm tolerance.
Hand-Built Cycle Car Precision Components
A boutique cycle car manufacturer uses instant online quoting during the design phase to guide cost-effective decisions — producing both safety-critical mechanical components and aesthetic exterior parts from aluminum and stainless steel.
Supply Chain Recovery for Smart Lock Manufacturing
When a lockbox key bin redesign failed validation during onshoring, the manufacturer needed rapid prototype-to-production support to recover their supply chain and scale production without delays.
Ultra-Precision Aerospace & Medical Components
A high-mix, low-volume machine shop (~500 part numbers) holds grinding tolerances of ±0.00005" (1.25 microns) on hardened aerospace steels, nickel alloys, and titanium for hydraulic spool/sleeve valves used on virtually every commercial and military aircraft.
Robot Arm Joint & End-Effector Manufacturing
A collaborative robot (cobot) manufacturer needed precision joint housings with ±0.005 mm bearing bores, lightweight magnesium end-effector frames, and sheet metal cable management enclosures — all with full material traceability.
1.5-Ton Nuclear Impeller: Hybrid Additive + CNC
A full-scale ~1.5-ton 316L stainless steel impeller for nuclear applications was produced using robotic wire arc additive manufacturing (WAAM) to near-net shape, followed by CNC milling for final dimensional accuracy.
Machine Component Redesign: 62% Cost Reduction
A CNC turning machine bar feeder component previously required multi-part assembly with welding and multiple suppliers across 42 days. Redesigned as a single-piece component with integrated threads — dramatically simplifying production.
Ultra-Long Precision Bending for Petrochemical
Fabrication of 6–8 meter long, 3 mm thick components with non-standard asymmetrical geometries for a national petrochemical infrastructure project. Required ±0.3 mm accumulated tolerance across multi-part assemblies.
Medical Endoscopy Device Components
An ISO 13485-certified medical device company needed individually packaged precision components for endoscopy equipment. Required tight-tolerance machining with full lot traceability and clean, burr-free edges for surgical use.
Wearable Device Titanium Watch Components
A premium wearable device brand required Grade 5 titanium cases and MIM-produced hinge mechanisms for a smartwatch product line. Demanded mirror-polished PVD coating and ±0.01 mm tolerance on visible surfaces.